24" 1440 PSI Vertical AB Sour Separator

Vessel Connections:

• 24” X 8’0” 1440psi 3-Phase Sour Vertical Separator
• MAWP 1440psi @ 130degF, MDMT -20degF @ 1440psi
• Corrosion Allowance ⅛”, RT-1, PWHT, Sour service
• ABSA Approved design registered in Ab, BC & Sask
• Built and certified to ASME “U” stamp standard
• 3” 600# Inlet c/w 3” elbow diverter
• 3” 600# Gas outlet
• 2” 600# Drain connection
• 2 – 2” 600# Liquid outlets
• 2 – 3” 600# LC connections
• 2” 600# PSV connection
• 3” 600# HLSD connection
• 2 – 3” 600# Inspections
• 4 – 2” 600# LG connections
• 2” 600# PI connection
• 2” 600# TI connection
• Internal float shield
• 6”x9#/cu.ft. Demister pad
• Taylor 1”mnpt x 1”fnpt “E” orifice PSV (note 1)
• Model: 825E8351341-1440
• Set @ 1440 psi (5464 SCFM)
• Daniel QTS 51TM ½” NACE liquid level gauge w/ Gauge valves
• 1750psi @ 100F
• 9-3/8” OAL / 7-7/8” visbible area / 12-5/8” c-c
• Daniel QTS 51RM ½” NACE liquid level gauge w/ Gauge valves
• 2630psi @ 100F
• 9-3/8” OAL / 7-7/8” visbible area / 12-5/8” c-c
• (2) Daniel QTS 1S – ¾” x ½” x ½” NACE gauge valve set
• 4000psi @ 100F offset gauge valves – screwed
• A105W / 316SS trim
• ½”npt 0-1500psi dual scale, SS, liquid filled, 4” pressure indicator
• ½”npt 0-250degF dual scale, 3” dial temperature indicator
• c/w ¾”npt x ½”npt thermowell

 Inlet Piping:

• 3” 600# RF flange at skid edge

ESD Shutdowns:

• None considered

Sales Gas Process:

• Canalta 3” 600# dual chamber meter run (note 1)
• AGA 2000 Ed., A216 WCB, left hand
• Orifice plate – 3” x 1/8”, 1.500, 316
• OAL – 62.5”
• Upstream: 600#RF, Downstream: 600#RF
• Contour flow conditioner: Pin, 0.75 beta
• 2” 600# Globe valve for BPCV
• 3” 600# RF flange at skid edge

Liquid Process (Water):

• Norriseal 1001A pneumatic liquid level controller
• 2”npt, L.H. Mount, NACE
• Snap, direct acting
• 1-7/8” x 12” PCV vertical displacer
• Norriseal 2220 2” control valve (note 1)
• 2”npt body
• 1.00” Quick opening trim
• ATO/Fail close
• Sur-Flo BS132-150 1.5” x 2” quicksert (ez-in) turbine meter (note 1)
• 82-981 m3/d (515-6000 BBL/D)
• Standard magnetic pickup w/ extension
• c/w 2”npt Alta y-strainer, bypass & proving taps
• Turbines Inc. F012-P explosion proof totalizer
• Internal lithium battery
• 8-30VDc external power, 4-20mA loop powered
• 4-20mA, two wire, loop powered scaled pulse outputs
• CSA approved, Class 1, Div. 1, Groups B-D
• 2nd phase liquid process, 2”npt connection at skid edge
• Vessel drain line, 2”npt connection at skid edge

Liquid Process (Condensate):

• Norriseal 1001A pneumatic liquid level controller
• 2”npt, L.H. Mount, NACE
• Snap, direct acting
• 1-7/8” x 12” PCV vertical displacer
• Norriseal 2220 2” control valve (note 1)
• 2”npt body
• 1.00” Quick opening trim
• ATO/Fail close
• Sur-Flo BS132-150 1.5” x 2” quicksert (ez-in) turbine meter (note 1)
• 82-981 m3/d (515-6000 BBL/D)
• Standard magnetic pickup w/ extension
• c/w 2”npt Alta y-strainer, bypass & proving taps
• Turbines Inc. F012-P explosion proof totalizer
• Internal lithium battery
• 8-30VDc external power, 4-20mA loop powered
• 4-20mA, two wire, loop powered scaled pulse outputs
• CSA approved, Class 1, Div. 1, Groups B-D
• 3rd phase liquid process, 2”npt connection at skid edge

Chemical:

• None considered

Heater:

• Thermon 24” x 24” Cata-dyne explosion proof heater
• 12 Volt start w/ 30’ cables
• 11” W.C. Nat gas thermocouple & ASV375 valve
• CSA approved
• Fisher 912 regulator, grill, vent hood, temp control and accessories

Instrument Gas (to be determined):

• 1”npt supply line from skid edge
• (2) Belgas series 67cfr regulator
• ¼”NPT, 0-35psi Spring
• c/w Tapped vented panel mount bonnet
• ¼”npt 0-200psi dual scale, liquid filled, 2.5” pressure gauge

Support Skid:

• 8’0” x 15’0” Structural steel skid
• W8x31 Main runners
• C6x8.2 Vessel supports
• C4x5.4 Floor supports
• 8’ x 12’ (3/16” checker plate) floor
• 3’ Grating extension at RTU cabinet end
• Vessel base pad
• 4 x Lift lugs
• 2” Poly-urethane spray foam insulation under checker plate

Building:

• 8’ x 12’ x (10’6”-10’0”) H Shed style foam panel building
• 1.5” thick; 28Ga Polyurethane foam panels (R12); Galvalume (interior/exterior)
• (1) 3’x7’ Foam panel door c/w
• panic hardware (Von Duprin – model 44TP) c/w locking cylinder
• 2’x2’ GPW, check-chain, door sweep, mohair weatherstripping & butt hinges
• (1) 36”x36” Single glazed slider window c/w screen
• (2) 12”x12” stamped aluminum vents c/w manual sliders

Valves:

• 13 – 2”npt RP ball valve – sour service
• 1 – 1”npt RP ball valve – sour service
• 4 – ¾”npt RP ball valve – sour service
• 5 – ½”npt RP ball valve – sour service
• 2 – ½”npt FP ball valve – sour service
• 3 – ¼”npt RP ball valve – sour service
• 1 – 2” 600# globe valve – sour service
• 1 – ½”npt MxF needle valve – 316SST
• 1 – ¼”npt MxF needle valve – 316SST

Piping Information and Notes:

• Process piping as per ASME B31.3 specifications
• Welded pipe – 3”: SA106B Sch 80 w/ 600# valves
• Welded pipe – 2”: SA106B Sch 160 w/ 600# valves
• Threaded pipe: SA106B Sch 160 with 2000# valves
• Flanges: SA105N
• Welded fittings: SA234-WPB
• Threaded fittings: SA105N, 3000#
• Tubing: 3/8” 316 SS welded 0.035 wall
• Tubing: ½” 316 SS welded 0.049 wall
• Tubing fittings: Swagelok SS
• All instruments vented to atmosphere
• All necessary valves, gauges, fittings and pipe included.
• Relief valves piped outside
• Piping to skid edge c/w individual connections
• Piping and instrument tubing securely supported
• Package is readied or dismantled only to the extent required for shipping

Painting:

• SSPC – SP3 Surface preparation
• Painted using one coat grey phenolic primer, one coat industrial enamel in light grey

Quality Control/Testing:

• Hydro tested to 1.5 times working pressure
• ABSA registered QC program, AQP#21172
• 100% X-Ray buttwelds, 100% MPI Fillets, 10% X-Ray SW for fit-up, Hardness Testing 100% high sour service, 10% sour service, PWHT as per specifications
• All instrumentation pneumatic tested and function tested